RSP-V Series

Pharmaceutical Security

The RSP-V Series machines incorporate a fully integrated 100% vision inspection system which stops the machine when a fault is detected, prior to slitting or other post-inspection operations.

The faulty label is automatically placed on the inspection/splice table where the operator can perform corrective action. Once the fault is corrected, the web is reversed, moving the corrected label before the camera for re-inspection prior to slitting meeting 100% inspection compliance requirements.

For lower security applications, the web can continue directly on to slitting and other post-inspection operations.

The machines can operate in two distinct levels of compliance confirming to the required level of security. These include:

Full Compliance

In Full-Compliance Mode, a defective label must be corrected and re-inspected before the process can continue and cannot be overridden by the operator. This mode is intended for applications where 100% compliant labels must be guaranteed.

Controlled Compliance

In this mode, the operator can choose to re-inspect the corrected label with a single button push to bypass the re-inspection system and accept a defective label after manually inspecting or correcting it. This mode is intended for premium value-add labels that require the highest quality but leave some discretion for the operator to increase throughput.

Features

Standard Configuration Includes:

  • Compact and robust design
  • 15-inch touchscreen panel on separate HMI console
  • Vision system touchscreen panel
  • 100% servo control from Bosch Rexroth
  • Job memory for 500 jobs
  • Remote diagnostics
  • Unwind unit – 76 mm (3”) core holder
  • Integration of all major camera systems
  • Splice table including web guide before the camera system
  • Dynamic web buffer
  • Vertical Vacuum splice table including waste rewind
  • Web guide before the slitting unit
  • Cartridge slitting system including LED lights
  • Label/length counting
  • Single rewind – 76 mm (3”) core holder
  • Right to left configuration only

Options

  • Hydraulic roll lifter module for diameters up to 1200 mm (47.24”)
  • Internal roll lift 750 mm (29.52”)
  • Waste rewind unit at unwind and before slitting unit
  • Flag and splice detection
  • Static elimination
  • Inkjet integration
  • Shear and razor knife slitting
  • Fully automatic knife positioning system – EPOS
  • Dual rewind 2 x 420 mm
  • Big dual rewind module 2 x 600mm (23.62”)
  • Web advance with lay-on rollers
  • Slip differential shafts
  • Strobe light
  • Rewind shafts – 25 mm – 152 mm (1” – 6”)

Specifications

Working Widths 440 mm (17.32”), 580 mm (22.83”), 640 mm (25.20”)
Unwind Diameter 750 mm (29.53”)
Rewind Diameter Single rewind = 550 mm (21.65”)
Dual rewind = 2 x 420 mm (16.54”)
Run Speed up to 320 m/min (1050 fpm) (machine speed is material, application and vision system dependent)

Video