AMIGA 52 TANDEM EMBOSS
Machine Characteristics
- Amiga 52 Tandem Emboss comes out of the well-known and proven concept of the Amiga laminator. Thanks to modular design, the embossing module is in fact “inserted” between the laminating unit and separator of standard Amiga.
- The solution, with two processing units in a row, makes it easy to switch from standard single side lamination to embossing, which creates a special pattern on the laminated surface.
- Seven standard patterns available. Special patterns on demand only.
- First unit for lamination is always activated and works with IR heated cylinder. Second unit is activated only when embossing is needed. The pattern is created due to sheet preheating before the processing unit and high pressure of PUR roller pressed to the structured cylinder.
- The cooling of the embossing cylinder helps to "freeze" the pattern to the laminated substrate.
Basic configuration
- Feeder:
- Komfi single action feeding head.
- Sheet overlap sensor for protection of pressure roller from film sticking in case
of a miss-feed. - Additional separation adjustable blowers for reliable separation of sheets from the pile.
- Laminating Unit:
- Adjustable distance stoppers for lamination unit to enable processing thick substrates
and windows lamination. - ”On-the-fly” side-adjustable unwind air expansion shaft for 3″ reel core.
- Adjustable spread roll for perfect smoothing of difficult film before lamination roller.
- IR heating for laminating cylinder.
- Temperature sensor inside the cylinder for extremely precise regulation.
- Rubber coated pressure roller for laminating unit, PUR pressure roller for embossing unit.
- Adjustable distance stoppers for lamination unit to enable processing thick substrates
- Embossing Unit:
- Sheet preheater in front of the embossing roller to activate surface before embossing occurs.
- Powerful pneumatic pressure system to ensure excellent laminating and embossing result.
- Separator & Delivery:
- Decurling unit consisting of bar and roller with position control to move the snapping moment automatically when the position of decurler is changed.
- Built-in perforator to enable sheet separation, placed behind pull rollers to avoid web brakes.
- Cam driven separation roller.
Skewing wheel for fine adjustment of snapping to avoid film flagging. - Adjustable speed of snapping roller for perfect separation of difficult jobs.
- Fixed delivery desk.
SW functions included
- Stop on the sheet overlap to avoid waste sheets.
- Zero overlap possibility for processing thick substrates.
- Pressure and temperature drop detection to prevent irregularity in lamination quality.
- End of job function for easy rewind of film.
- Sensor for sheet separation detection and jam detection.
- Job settings memory.
- Built-in internet connectivity for service support.
Options
- Sheet preheater for lamination to increase durability and adhesion of lamination.
- PUR pressure roller (for laminating unit) for longer roller life.
- Teflon pressure roller (for laminating unit) with non-sticking surface to reduce film
or duplex print marking on the roller surface and minimize cleaning effort. - Film slitter to cut film to the requested width.
- Additional On roll perforator.
- Integrated Effect foiling device (OTF) with possibility to apply PSA film too.
- External Effect foiling device (OTF).
- 1″ unwinding shaft for effect foiling.
- Autopilot to monitor and control supply of film. Useful in workshops where one
person operates more than one equipment. - Antistatic bar removes static charge from the separator to avoid thin sheets wrapping onto
the rollers. - Air ionizer for smooth sheets unloading without static charge.
- Automatic (pneumatic) skew wheel enables 3 modes of work and therefore increases
reliability of separation when processing wide range of jobs. Good to use for long sheets.
Setting is from touch screen, not manually. - Jogging table.
- Automatic sheets stacker.
- External cooling unit for embossing roller.
Technical specifications
| Parameter | Feeding head |
|---|---|
Max. production speed | 25 m/min (2121 B2 sheets/h) |
Max. output of the feed. head | 8000 sheets/h |
Min. sheet size | 20 × 20 cm |
Max. sheet size | 56 × 80 cm |
Paper weight | 115-600 g/m² |
Paper thickness | Max 0.7 mm (with overlap >0) Max 1.4 mm (with overlap <0) |
Max. paper pile height | 52 cm |
Thickness of laminating film | 24-50 µm |
Kind of laminating film | OPP, PET, Nylon |
Time of laminating roll warm up | Approx. 4 min |
Sheet overlap accuracy | ± 1 mm |
Machine dimensions (incl. delivery desk) | 3.07 x 1.13 m |
Air supply | Min. 6 bar |
Consumption of compressed air | 65 l/min |
Max. consumption of compressed air | 95 l/min |
Max. pressing force | 15 kN |
Max. consumption of electricity | 7 kW |
Power supply | 7 kVA |
Machine weight | 820 kg |
Recommended machine capacity | 100 000 sheets/month |
| Parameter | Feeding head |
|---|---|
| Max. speed of lamination | 25 m/min |
| Max. output of the feed. head | 8000 sheets/h |
| Min. sheet dimensions | 20 × 20 cm |
| Max. sheet dimensions | 56 × 80 cm |
| Paper weight | 115-600 g/m² |
| Paper thickness | Max 0.7 mm (with overlap >0) Max 1.4 mm (with overlap <0) |
| Max. paper pile | 52 cm (max. 300 kg) |
| Thickness of laminating film | 24-45 µm |
| Kind of laminating film | OPP, PET, Nylon |
| Time of laminating roll warm up | Approx. 4 min |
| Sheet overlap accuracy | 0.8 mm |
| Machine dimensions incl. table (lxwxh) | 341 × 1002 × 147 cm |
| Air supply | Min. 6 bar |
| Consumption of compressed air | 65 l/min |
| Max. consumption of compressed air | 95 l/min |
| Max. pressing force | 2 x 15 kN |
| Max. linear nip pressure | 2x 39.4 N/mm |
| Max. consumption of electricity | 10.5 kW |
| Power supply | 6 kVA |
| Machine weight | 878 kg |
| Recommended machine capacity | 100 000 sheets/month |
* Technical parameters of our products are subject to change without prior notice.
* Product pictures/videos may show additional options not included in the standard delivery..